露天矿山爆破共享控制理论的基本方法Basic Method of Open-pit Mine Blasting Sharing Control Theory
李萍丰,徐振洋,王雪帆,郭润泽,姜立春
摘要(Abstract):
在露天矿山爆破作业中,为充分考虑各工序环节间的衔接,合理配置矿山生产资源、降低总体能耗,提出爆破共享控制理论。结合矿石宏观破碎和细观损伤的关联关系,创新地提出铲运过程的矿石损伤模型。通过优化各工序作业的衔接,考虑生产设备的磨损、折旧等因素,将钻孔、破碎用电(油)、现场装药爆破、铲装、运输等环节的总能耗进行合理分配,提出各工序的评价和控制指标,建立爆破共享控制模型。结果表明:矿石损伤模型揭示了岩石爆破破坏过程的多阶段特性,通过调控破碎量对破碎能耗进行有效预测,拟合精度达到0.8以上,能够实现破碎机运行效率的优化和破碎能耗的降低。通过爆破共享控制模型,计算得到爆破参数设计的最优解,建立约束条件下最优综合能耗公式,能够实现各环节能量的精准调整,为矿山作业的高效、安全和可持续发展提供了有力支持。
关键词(KeyWords): 露天矿山;爆破;破碎;能耗;控制
基金项目(Foundation): 辽宁兴辽英才(XLYC2203173)~~
作者(Author): 李萍丰,徐振洋,王雪帆,郭润泽,姜立春
参考文献(References):
- [1] 冷振东,高启栋,卢文波,等.岩石钻孔爆破能量调控理论与应用技术研究进展[J].金属矿山,2023(5):64-76.[1] LENG Zhen-dong,GAO Qi-dong,LU Wen-bo,et al.Research progress in theory and technology of energy regulation for rock drilling and blasting[J].Metal Mine,2023(5):64-76.(in Chinese)
- [2] GAO Qi-dong,LU Wen-bo,YAN Peng,et al.Effect of initiation location on distribution and utilization of explosion energy during rock blasting[J].Bulletin of Engineering Geology and the Environment,2019,78(5):3433-3447.
- [3] 刘英,毛羽,徐士超,等.基于PSO-BPNN模型的爆破块度预测[J].爆破,2024,41(2):136-142.[3] LIU Ying,MAO Yu,XU Shi-chao,et al.Blasting fragmentation prediction based on PSO-BPNN Model[J].Blasting,2024,41(2):136-142.(in Chinese)
- [4] 张长奎,贾建军,冯春,等.露天金属矿采选联合优化的研究进展[J].金属矿山,2017(7):1-7.[4] ZHANG Chang-kui,JIA Jian-jun,FENG Chun,et al.Study advances of comprehensive optimization of mining and mineral processing in open-pit metal mine[J].Metal Mine,2017(7):1-7.(in Chinese)
- [5] 过江,赵培东,张琛,等.能耗控制视角下的MOPSO爆破参数优化研究[J].工程爆破,2022,28(5):9-16,51.[5] GUO Jiang,ZHAO Pei-dong,ZHANG Chen,et al.Research on MOPSO blasting parameters optimization from the perspective of energy consumption control[J].Engineering Blasting,2022,28(5):9-16,51.(in Chinese)
- [6] ZHANG Hui,GUO Pan-pan,WANG Yi-xian,et al.Fracture behavior of rock with initial damage:theoretical,experimental,and numerical investigations[J].Geofluids,2020,2020:1-9.
- [7] GAO Wei,CHEN Xin,HU Cheng-jie,et al.New damage evolution model of rock material[J].Applied Mathematical Modelling,2020,86:207-224.
- [8] 张尔辉.岩石损伤动态演化规律及其定量表征研究[D].河北:华北科技学院,2021.[8] ZHANG Er-hui.Study on dynamic evolution and quantitative characterization of rock damage[D].Hebei:North China Institute of Science and Technology,2021.(in Chinese)
- [9] SHEN Ming-xuan,ZHAO Yu,BI Jing,et al.Micro-damage evolution and macro-mechanical property of preloaded sandstone subjected to high-temperature treatment based on NMR technique[J].Construction and Building Materials,2023,36:9130638.
- [10] LIN Hang,FENG Jing-jing,CAO Ri-hong,et al.Comparative analysis of rock damage models based on different distribution functions[J].Geotechnical and Geological Engineering,2022,40(1):301-310.
- [11] JIANG X,XUE Y,REN X,et al.Dynamic response characteristics and damage calculation method of fractured rock mass under blasting disturbance[J].International Journal of Impact Engineering,2024:192.
- [12] CHENG Pan,XIE Li-Xiang,LI Xing,et al.Numerical investigation of effect of eccentric decoupled charge structure on blasting-induced rock damage[J].Journal of Central South University,2022,29(2):663- 679.
- [13] GUO Y,YANG R,PENG S,et al.Experimental study on decoupled charge blasting-induced crack propagation with parabolic shaped charge[J].Engineering Fracture Mechanics,2024:304.
- [14] 戚承志,夏晨,李晓照,等.拉-拉疲劳下15MnMoVN多裂纹扩展研究[J].振动与冲击,2020,50(2):111-119.[14] QI Cheng-zhi,XIA Chen,LI Xiao-zhao,et al.Multi-crack propagation of 15MnMoVN steel under tensile fatigue[J].Journal of Vibration and Shock,2020,50(2):111-119.(in Chinese)
- [15] GUO Y,YANG R,PENG S,et al.Experimental study on decoupled charge blasting-induced crack propagation with parabolic shaped charge[J].Engineering Fracture Mechanics,2024:304.
- [16] 杨仁树,左进京,杨立云,等.爆炸应力波作用下动、静裂纹相互作用的实验研究[J].爆炸与冲击,2017,37(6):952-958.[16] YANG Ren-shu,ZUO Jin-jing,YANG Li-yun,et al.Dynamic and static crack interaction under action of explosive stress wave[J].Explosion and Shock Waves,2017,37(6):952-958.(in Chinese)
- [17] 闫长斌.基于声速变化的岩石爆破累积损伤效应[J].岩土力学,2010,31(S1):187-192.[17] YAN Chang-bin.Blasting damage cumulative effect of rock mass based on sound velocity variation[J].Rock and Soil Mechanics,2010,31(S1):187-192.(in Chinese)
- [18] 王玉杰,佘磊,赵宇飞,等.基于数字钻进技术的岩石强度参数测定试验研究[J].岩土工程学报,2020,42(9):1669-1678.[18] WANG Yu-jie,TU Lei,ZHAO Yu-fei,et al.Experimental study on measurement of rock strength parameters based on digital drilling technology[J].Chinese Journal of Geotechnical Engineering,2020,42(9):1669-1678.(in Chinese)
- [19] XU Peng,YANG Ren-shu,ZUO Jin-jing,et al.Research progress of the fundamental theory and technology of rock blasting[J].International Journal of Minerals,Metallurgy and Materials,2022,29(4):705-716.
- [20] MMD Banadaki,MOHANTY B.Numerical simulation of stress wave induced fractures inrock[J].International Journal of Impact Engineering,2012,s 40- 41(2):16-25.
- [21] ZHANG Z,CHI L,YI C.An empirical approach for predicting burden velocities in rock blasting[J].Journal of Rock Mechanics and Geotechnical Engineering,2021,13(4):767-773.
- [22] 金鑫,高佳明,苏宏伟,等.露天矿深孔台阶爆破间隔装药爆破试验研究[J].爆破,2023,40(2):42- 47.[22] JIN Xin,GAO Jia-ming,SU Hong-wei,et al.Experimental study on interval charging blasting of deep hole bench blasting in open pit mine[J].Blasting,2023,40(2):42- 47.(in Chinese)
- [23] NAPIER-MUNN T.Is progress in energy-efficient comminution doomed[J].Minerals Engineering,2015,73:1- 6.
- [24] 谢和平,彭瑞东,鞠杨.岩石变形破坏过程中的能量耗散分析[J].岩石力学与工程学报,2004,23(21):3565-3571.[24] XIE He-ping,PENG Rui-dong,JU Yang.Energy dissipation of rock deformation and fracture[J].Chinese Journal of Rock Mechanics and Engineering,2004,23(21):3565-3571.(in Chinese)
- [25] 杨小彬,程虹铭,裴艳宇.不同加载方式下岩石变形及峰后能量演化特征研究[J].岩石力学与工程学报,2020,39(2):3229-3237.[25] YANG Xiao-bin,CHENG Hong-ming,PEI Yan-yu.Study on the evolution characteristics of rock deformation and post-peak energy under different loading methods[J].Chinese Journal of Rock Mechanics and Engineering,2020,39(2):3229-3237.(in Chinese)
- [26] 孟庆彬,王从凯,黄炳香,等.三轴循环加卸载条件下岩石能量演化及分配规律[J].岩石力学与工程学报,2020,39(10):2047-2060.[26] MENG Qing-bin,WANG Cong-kai,HUANG Bin-xiang,et al.Rock energy evolution and distribution law under triaxial cyclic loading and unloading conditions[J].Chinese Journal of Rock Mechanics and Engineering,2020,39(10):2047-2060.(in Chinese)
- [27] WANG P,XU J Y,FANG X Y,et al.Energy dissipation and damage evolution analyses for the dynamic compression failure process of red-sandstone after freeze-thaw cycles[J].Engineering Geology,2017,221:104-113.
- [28] WANG Y F,CUI F.Energy evolution mechanism in process of Sandstone failure and energy strength criterion[J].Journal of Applied Geophysics,2018,154:21-28.
- [29] XIE H P,LI L Y,PENG R D,et al.Energy analysis and criteria for structural failure of rocks[J].Journal of Rock Mechanics and Geotechnical Engineering,2009,1(1):11-20.
- [30] LIU X S,NING J G,TAN Y L,et al.Damage constitutive model based on energy dissipation for intact rock subjected to cyclic loading[J].International Journal of Rock Mechanics and Mining Sciences,2016,85:27-32.
- [31] 吴亮,卢文波,宗琦.岩石中柱状装药爆炸能量分布[J].岩土力学,2006(5):735-739.[31] WU Liang,LU Wen-bo,ZONG Qi.Distribution of explosive energy consumed by column charge in rock[J].Rock and Soil Mechanics,2006(5):735-739.(in Chinese)
- [32] CHESTER J,CHESTER F,KRONENBERG,et al.Fracture surface energy of the punchbowl fault[J].San Andreas System.Nature,2005,437:133-136.